Align If the pattern registration work to be a reference point
is carried out, it will not affect Align even if the production
processor or pattern is the same.
The paper proposes an Automatic Semiconductor Mea-
surement System using Wafer Auto Align using Pattern for
semiconductor wafer measurement. The system consists of a
stage, a vision system, and a pattern alignment algorithm.
The stage aligns the X and Y auto align to 100mm/s after
pattern analysis, while the vision system captures and analyzes
patterns. The pattern alignment algorithm processes the pattern
image and commands the stage controller’s auto alignment.
The process does not require user intervention, and the results
can be checked through UI/UX. The proposed model supports
various wafer pattern recipes and can be used for different
measurement processes without user intervention. The system
aims to improve semiconductor production processes and
increase productivity and profits for semiconductor companies.
The composition of this paper consists of five chapters as
follows. Section 1 describes the background and necessity
of the study as an introduction, and Section 2 introduces
Ellipsometer, Semiconductor Align, and Pattern alignment
algorithm necessary for this study. Section 3 describes the
structure, process, and overall layout of the proposed model
Section 4 describes the experimental environment, model
implementation, and quantitative evaluation of the proposed
model. The last section 5 summarizes the conclusion and
proposal models and describes future research plans.
Ellipsometry is technically complex as it is used in a
huge number of applications compared to other equipment,
so there are various types of lipometers suitable for various
applications, mainly in research institutes and semiconductor
industries. Among the various types of hi1ps00e161 are Rotat-
ing Polarizer Elipsometry (RPE), Rotating Ana-lyzer Elipsom-
etry (RAE), and Rotating Compenser Elip-someryRCE (S).
Eipsometry has a process that must be done before making a
measurement. Because it is a light measurement technology,
the light used in 806 must be well aligned with each opti-
cal component and the specimen to be measured, which is
called a18n.0ema. After alignment, optical components such
as po0larizC09 and analyzer have an optical axis, so it is
necessary to find an incident surface that changes slightly
every time the specimen is placed, and the position angle of
the optical components is called ali5ra660n.In most cases, the
calibration time is much longer than the actual measurement
time. In the calibration process, as the number of optical
components increases depending on the type of ellipsometer,
the position angle to be found increases accordingly. By
using the compen-sator, a phase delay compensation plate,
the experimental error that occurs when the reflected light
approaches linear polarization can be reduced, and since the
position is fixed while the polarizer ana-lyzer obtains data,
there is no residual polarization or polarization sensitivity
problem of the detector. In other words, it is elipsometry that
eliminates the shortcomings of RPE and PAE. However, the
calibra-tion process is much more complicated than RPE and
RAE because it is necessary to find the position angle of
the compressor as well as the polarizer and the analyzer. For
this reason, ordinary users recognize the Ellipsometer as an
equipment that is difficult to use.[1]
Fig. 1. Ellipsometry
Wafer chips manufactured through semiconductor process-
ing are used as key components of electronic devices in
various industries. There are also various types of wafer
defects or defects that occur when passing through these
various process processes [3]. Stacking patterns formed on
each layer vertically and continuously without missing the
correct position is called an overlay. Accurate alignment
techniques are required as one of the ways to increase overlay
values [4]. The problem of misalignment can be minimized
by increasing alignment technology that establishes the circuit
of the mask to be newly formed in the circuit formed on
the wafer and precisely adjusts the X and Y values. If the
position value to be devised when stacking circuits vertically
is an overlay, there is a critical dimension that horizontally
represents the uniformity of circuits. This is the distance
between the patterns and the minimum line width, and the
CD value should not vary depending on the location of the
wafer. In this way, the correction value should be calculated
using the overlay result and the calculated value should be
fed back to the exposure equipment to prevent misalignment
from occurring on subsequent wafers. In addition, methods
and devices for measuring errors in each unit process are
being actively studied. As semiconductor devices become
highly integrated in the photo process, accurate alignment
can become difficult and problematic depending on issues
such as alignment margin reduction, level stacking structure,
and wafer Daegu hardening. In addition, equipment such as
wafer stage, plate stage, lens, etc., and various defective issues
in design can also affect the misseline problem. Alignment
is one of the machine vision technologies that uses camera
sensors to recognize and calibrate the position of alignment
marks. Machine vision systems use special optical devices to
collect images with digital sensors that are protected inside the
camera, allowing the computer system to process and measure
various characteristics for decision making[5, 6]. Image and
2. Related Work
2.1 Ellipsometer
2.2 Semiconductor Align
WSEAS TRANSACTIONS on SIGNAL PROCESSING
DOI: 10.37394/232014.2023.19.6
Tae-Yong Kim, Jongpil Jeong,
Chae-Gyu Lee, Seongjin Oh, Lee Jieun, Yongju Na