
Considerations, similar to those applied for zone 2,
could be used in zone 3 to predict the temperature
dependence of the partial pressure of MCl4 for
solutions heated through this zone. Figure 6 illustrates
the behaviour of a solution of composition X3. The plot
again consists of two straight segments joined by a
curved section, intersecting them at
and
.
As the initial solution of composition X3 is heated to
the eutectic temperature, pure solid A2MCl6 is in
equilibrium with a liquid solution of ACl - A2MCl6of
the eutectic composition. As the temperature increases,
the composition of the liquid which is in equilibrium
with pure solid A2MCl6 is changing along the liquidus
phase diagram. That is, it becomes enriched in
A2MCl6.Therefore the vapour pressures, in the
temperature range
to
, of the initial
composition X3, increase to values higher than at the
eutectic composition. The degree of curvature will
depend upon the composition dependence of the partial
molar enthalpy of mixing which appears in
equation [18].
The limits of the curves associated with zones 2 and 3
of the ACl - A2MCl6 subsystem are shown in Figure 6.
Zone 2 ends at
with a pressure equal to that of
pure ACl at the melting point, while the limit for zone
3 is the melting point of the complex compound
A2MCl6.
The A2MCl6 - MCl4 subsystem is characterized by
pressures much higher than those encountered in the
ACl - A2MCl6 subsystems , but the shape of the P-T
curves can still be predicted, although using different
considerations.
In region 4, defined by and
< 1.0 there are three phases present, MCl4 vapour
and the two solids, MCl4 and A2MCl6, which are
mutually insoluble.
From phase relation considerations the chemical
potential of MCl4 must be independent of composition
in this zone. Since both A2MCl6 and MCl4 are present
in the solid form, the vapour pressure of pure solid
MCl4 is expected to be several orders of magnitude
greater than the partial pressure of MCl4 produced by
the decomposition of A2MCl6. Thus, the decomposition
reaction of A2MCl6 is suppressed by the dominant
vapour pressure of the sublimation of pure MCl4.
In region 5, pure solid A2MCl6 is in equilibrium with a
liquid solution of A2MCl6 – MCl4 and MCl4 vapour.
The decomposition reaction is that given by equation
[18] and the treatment followed in zone 3 may be
extended to cover this region. The liquid in equilibrium
with pure A2MCl6 changes composition with
temperature, being depleted of MCl4 as T increases.
The Plot of versus
plot should be a curve as
shown in Figure [6] for a solution of initial composition
X4.
Finally, in region 6 the phases present are MCl4 vapour,
a molten solution of A2MCl6 and MCl4, and solid MCl4.
Since the liquid A2MCl6 – MCl4 solution is saturated
with solid MCl4, the pressure over the system is that of
pure solid MCl4. This is illustrated, by the th plot of
versus
for a solution of initial composition X6.
The limit of this region is the hypothetical melting of
pure solid MCl4 under its own pressure. This is shown
in Figure 7 which also presents the composite of
pressure curves for the entire ACl – MCl4 system.
A typical phase diagram of the binary system ACl –
MCl4, where ACl represents an alkali chloride and
MCl4 zirconium or hafnium tetrachloride has been
shown in Figure 6 and it indicates the formation of
congruently melting compounds of the type A2MCl6.
As discussed in a previous section the ACl-ZrCl4
system may be divided into two subsystems: the
zirconium tetrachloride-rich region A2ZrCle-ZrCl4 and
the alkali chloride-rich region ACl-A2ZrCl6.
In the A2ZrCle-ZrCl4 subsystem, in the temperature
range where the system is liquid, the vapour pressure is
higher than one atmosphere due to the predominance of
the molecular zirconium tetrachloride. Due to the high
pressures involved, this part of the phase diagram is
unsuitable for the electrolytic recovery of the metal.
Low vapour pressures of ZrCl4 characterize the alkali
chloride-rich side of the ACl-ZrCl4 phase diagram.
This is mainly due to the stabilizing effect, that the
formation of the complex compound A2ZrCl6 has. The
measured vapour pressures indicate that the subsystem
ACl-A2ZrCl6 is attractive for electrolytic purposes. For
low concentrations of A2ZrCl6 in ACl, which is the
practice in electrolysis, the theory discussed in the
previous section predicts that the vapour pressures of
ZrCl4 over the melt would be particularly low.
Furthermore, it is expected that the larger the size of the
alkali cation present, the greater the stability of the
solution would be. Excluding economic considerations,
the alkali chlorides to be used as primary components
for stabilizing ZrCl4 should be potassium or cesium
chlorides.
The method for the preparation of the compounds was
developed in the laboratory (1). The reaction between an
alkali chloride (ACl) and Zr or Hf tetrachlorides (MCl4)
is given as:
[19]
in which a known amount of ACl ground to -325 mesh
is reacted with an excess of purified MCI4 vapour at 1
atm pressure. By weighing the salt after the reaction the
stoichiometry of the product can be accurately
determined. Identification is also achived by x-ray and
nutron activation analysis (3)
The compounds were produced in a two-compartment
cell as shown in Figure 7. The procedure was the
following: Zirconium (or hafnium) tetrachloride was
loaded into one compartment while finely divided
anhydrous alkali chloride powder, exactly weighed,
International Journal of Chemical Engineering and Materials
DOI: 10.37394/232031.2023.2.6
A. A. Kipouros, G. Jarjoura, G. J. Kipouros